Snorkel TB50 User Manual

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July 2014
Part Number 0074923
MANUAL
OPERATORS
Replaces 0074923 March 2014
Page view 0
1 2 3 4 5 6 ... 85 86

Summary of Contents

Page 1 - OPERATOR’S

July 2014Part Number 0074923MANUALOPERATOR’S Replaces 0074923 March 2014

Page 2

Chapter 2 – Specications6 TB42/TB50 – 0074923General Specications – TB42Aerial PlatformWorking height 48′ (14.6 m)Maximum platform height 42′ (12

Page 3 - Table of Contents

Chapter 2 – SpecicationsTB42/TB50 – 0074923 7 General Specications – TB50Aerial PlatformWorking height 56′ (17.2 m)Maximum platform height 50′ 5″

Page 4 - Chapter 11 – Troubleshooting

Chapter 2 – Specications8 TB42/TB50 – 0074923Engine Specications – DieselEngine Displacement Fuel Grade CoolantOperating TemperatureOilCapacityOil

Page 5 - Chapter 1 – Introduction

Chapter 2 – SpecicationsTB42/TB50 – 0074923 9 Engine Displacement Fuel Grade CoolantOperating TemperatureOilCapacityOil GradeFordLRG 425153 cu. in.(

Page 6 - Additional Information

Chapter 2 – Specications10 TB42/TB50 – 0074923Engine Oil ViscosityCummins B3.3Deutz F3L-2011F Deutz F3L-1011FKubota V2403-M-TS A E 1 5W /4 0

Page 7

Chapter 2 – SpecicationsTB42/TB50 – 0074923 11 General Motors 1.6LNoteNo straight weight oils and no specialized diesel oils are to be used in GM en

Page 8 - Working Envelope – TB42

Chapter 2 – Specications12 TB42/TB50 – 0074923

Page 9 - Working Envelope – TB50

TB42/TB50 – 0074923 13 Chapter 3 – SafetyKnowledge of the information in this manual, and proper training, provide a basis for safely operatin

Page 10 - General Specications – TB42

Chapter 3 – Safety14 TB42/TB50 – 0074923Prestart InspectionPerform a prestart inspection before each shift as de-scribed in Chapter 7. Do not use the

Page 11 - General Specications – TB50

Chapter 3 – Safety TB42/TB50 – 0074923 15 Tip-Over and Falling HazardsOperate the aerial platform only on a rm, at, level surface capable

Page 12 - Engine Specications – Diesel

The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized c

Page 13

Chapter 3 – Safety16 TB42/TB50 – 0074923Do not place your hand or any part of your body in front of escaping hydraulic uid. Use a piece of cardboard

Page 14 - Engine Oil Viscosity

TB42/TB50 – 0074923 17 This aerial work platform is manufactured with safety devices, placards, and decals to reduce the likelihood of an accident.

Page 15 - TB42/TB50 – 0074923 11

Chapter 4 – Safety Devices18 TB42/TB50 – 0074923Emergency Lowering KnobThe emergency lowering knob may be used to lower the booms if the engine w

Page 16 - Chapter 2 – Specications

Chapter 4 – Safety DevicesTB42/TB50 – 0074923 19 Ground Fault Circuit InterrupterThe electrical power outlet at the platform (refer to Figure 4.6) co

Page 17 - Chapter 3 – Safety

Chapter 4 – Safety Devices20 TB42/TB50 – 0074923HornAn optional horn may be used to warn personnel on the ground. The horn button is on the ri

Page 18 - Prestart Inspection

TB42/TB50 – 0074923 21 The aerial platform is equipped with several gauges to monitor the condition of the machine before and during operation.Hour M

Page 19 - Hydraulic System

Chapter 5 – Gauges and Displays22 TB42/TB50 – 0074923Figure 5.4 – Fuel TankRead the fuel gauge at the line in the clear plastic window. The gauge ind

Page 20 - Placards and Decals

TB42/TB50 – 0074923 23 The following are located on the lower control panel. • Emergency stop button • Control selector switch • Start switch

Page 21 - Chapter 4 – Safety Devices

Chapter 6 – Controls24 TB42/TB50 – 0074923Boom Elevation SwitchThe boom elevation switch (refer to Figure 6.2) is used to raise or lower the main boo

Page 22 - Lanyard Anchors

Chapter 6 – ControlsTB42/TB50 – 0074923 25 The engine has a two speed throttle operation from the lower controls.Place the throttle switch is in the

Page 23 - Engine Protection Systems

TB42/TB50 – 0074923 Electrical Danger ... Inside Front CoverCalifornia Proposition 65 ... Inside Front CoverCh

Page 24 - Platform Work Lights

Chapter 6 – Controls26 TB42/TB50 – 0074923The engine throttle speed will increase to warm the hydraulic uid.The engine throttle speed will decrease

Page 25

Chapter 6 – ControlsTB42/TB50 – 0074923 27 If the engine dies, the switch must be turned to off before it can be turned back to start.An alarm sounds

Page 26 - Hydraulic Fluid Filter Gauge

Chapter 6 – Controls28 TB42/TB50 – 0074923 • High range – high speed and low torque operation. • Low range – low speed and high torque operation.B

Page 27 - Chapter 6 – Controls

Chapter 6 – ControlsTB42/TB50 – 0074923 29 Hold the engine/emergency power switch backward to activate the emergency power system. Release the swit

Page 28

Chapter 6 – Controls30 TB42/TB50 – 0074923The control for the optional platform work lights is on the back of each light (refer to Figure 6.9).Figure

Page 29

TB42/TB50 – 0074923 31 EngineVisually inspect the engine and its components with the engine off. The engine is located behind the doors at the front

Page 30 - Upper Controls

Chapter 7 – Prestart Inspection32 TB42/TB50 – 0074923When the engine is cold, there should be about 1″ (2.5 cm) of coolant in the bottom of the reser

Page 31

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 33 Air FilterThe air lter gauge (refer to Figure 7.7) has an indicator to show when the lter nee

Page 32

Chapter 7 – Prestart Inspection34 TB42/TB50 – 0074923Electrical SystemElectrical power is supplied from either one or two, 550 CCA, 12 volt batteries

Page 33 - Machine/Generator Switch

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 35 2. Open the door on the right side of the chassis to ac-cess the hydraulic uid level gauge

Page 34 - Horn Button

Table of Contents TB42/TB50 – 0074923Chapter 7 – Prestart InspectionOperator’s Manual ...31Engine ...

Page 35 - Operator’s Manual

Chapter 7 – Prestart Inspection36 TB42/TB50 – 0074923DangerPinch points may exist between moving components. Death or serious injury will result fro

Page 36 - Fuel Gauge

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 37 DangerPinch points may exist between moving components. Death or serious injury will result f

Page 37 - TB42/TB50 – 0074923 33

Chapter 7 – Prestart Inspection38 TB42/TB50 – 0074923NoteThere is not an off switch for the ashing light. The light cannot be turned off.Sandblast P

Page 38 - Cables and Wiring Harness

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 39 Figure 7.19 – Top of Main Boom at Base EndAlso inspect the wire ropes just inside the base end

Page 39 - Tires and Wheels

Chapter 7 – Prestart Inspection40 TB42/TB50 – 0074923 3. Visually inspect all bolts and nuts fastening the platform in place. They must

Page 40 - Lower Control Station

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 41 4. Hold the engine/emergency power switch in the emergency power position and step on

Page 41 - Level Sensor

Chapter 7 – Prestart Inspection42 TB42/TB50 – 0074923Tow KitThe machine may be equipped with an optional tow kit. • Inspect the components

Page 42 - Structures

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 43 0074311007090103238960074311(One per Cylinder)00709010323896Right Side00732980073491SAFE OPERA

Page 43 - Upper Control Station

Chapter 7 – Prestart Inspection44 TB42/TB50 – 0074923007421000742100190989Right Side0081441(Dual Fuel or LPG OnlyInside Door)DANGER0190989DO NOTREACH

Page 44 - Start Switch

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 45 03238970323897Right SideA “RUNAWAY” SNORKELIFT CAN CAUSE OR SERIOUS INJURY. CHECK WITH TOW VE

Page 45 - Air Line to Platform

TB42/TB50 – 0074923 1 Chapter 1 – IntroductionAerial Platform FeaturesThe aerial platform is a boom-supported elevating work platform used to raise p

Page 46 - Platform Control Cover

Chapter 7 – Prestart Inspection46 TB42/TB50 – 00749230073298Front032389603238960074316Turning battery disconnect switchoff while engine is running wi

Page 47 - Right Side

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 47 007253000725310072531PlatformUpper Control Panel Front00725300151410Radiator0151410DANGERFA LLI

Page 48 - WA R N IN G

Chapter 7 – Prestart Inspection48 TB42/TB50 – 0074923

Page 49 - WHILE UNIT IS BEING TOWED

Chapter 7 – Prestart InspectionTB42/TB50 – 0074923 49 Prestart Inspection ChecklistItem Inspect For OKOperator’s Manual In place, all pages readable

Page 50 - Left Side

Chapter 7 – Prestart Inspection50 TB42/TB50 – 0074923

Page 51 - D A N G E R

TB42/TB50 – 0074923 51 Chapter 8 – OperationThe aerial platform may be operated from either the lower or upper controls.DangerThe aerial pl

Page 52 - 48 TB42/TB50 – 0074923

Chapter 8 – Operation52 TB42/TB50 – 0074923 5. Place the battery disconnect switch in the on posi-tion.Activate the toggle switch while the start s

Page 53 - Prestart Inspection Checklist

Chapter 8 – OperationTB42/TB50 – 0074923 53 7. Hold the appropriate toggle switch in the desired direction. 8. Gradually turn the boom speed

Page 54 - 50 TB42/TB50 – 0074923

Chapter 8 – Operation54 TB42/TB50 – 0074923 7. Turn the start switch to on and pause a few sec-onds while the alarm sounds to alert others that th

Page 55

Chapter 8 – OperationTB42/TB50 – 0074923 55 NoteThe steering wheels are not self-centering. Set the steer-ing wheels straight ahead after completing

Page 56 - Lower Controls

Chapter 1 – Introduction2 TB42/TB50 – 0074923Safety AlertsA safety alert symbol is used throughout this manual to indicate danger, warning and cautio

Page 57

Chapter 8 – Operation56 TB42/TB50 – 0074923Drive the aerial platform only on slopes, or loading ramps that are within the 25 percent grade ca

Page 58

Chapter 8 – OperationTB42/TB50 – 0074923 57 LengthHeightGround SlopeThe grade can be measured with an inclinometer or by using a tape measure, a leve

Page 59 - Gradeability

Chapter 8 – Operation58 TB42/TB50 – 0074923Figure 8.9 – Upper Control Panel FrontThe engine will run at high idle while the generator is operating.

Page 60 - Angle of Slope

Chapter 8 – OperationTB42/TB50 – 0074923 59 Figure 8.10 – Upper ControlsThe lights are operational when the upper controls emergency stop butt

Page 61 - AC Generator

Chapter 8 – Operation60 TB42/TB50 – 0074923

Page 62 - Air Line

TB42/TB50 – 0074923 61 that exceed 25 percent, or where conditions of the ramp could cause driving to be hazardous.Drive the aerial platform onto the

Page 63

Chapter 9 – Stowing and Transporting62 TB42/TB50 – 0074923 8. Verify that the machine wheels, loading ramps, and transport vehicle are aligned.Dang

Page 64

Chapter 9 – Stowing and TransportingTB42/TB50 – 0074923 63 WarningThe potential for an accident increases when the aerial platform is lifted using

Page 65 - Transporting

Chapter 9 – Stowing and Transporting64 TB42/TB50 – 0074923 3. Raise the main boom about 1′ (0.3 m). 4. Place a wood block under the rotator pylon

Page 66 - Disconnect Plate

TB42/TB50 – 0074923 65 Figure 10.2 – Lower Controls 5. Hold the ground operation switch upward to the on position while holding the eng

Page 67 - Lifting Lugs

TB42/TB50 – 0074923 3 Component IdenticationRight SideChassisLower ControlsUpper ControlsWiring BoxOperator’s ManualSteer WheelsLeft SidePlatformMai

Page 68 - Shutoff Valve

Chapter 10 – Emergency Operation66 TB42/TB50 – 0074923 3. Step down on the platform foot switch (refer to Figure 10.4).Figure 10.4 – Platform 4.

Page 69 - Emergency Power System

Chapter 10 – Emergency OperationTB42/TB50 – 0074923 67 TowingThe aerial platform may be towed at slow speeds using the optional tow kit. The tow vehi

Page 70

Chapter 10 – Emergency Operation68 TB42/TB50 – 0074923

Page 71

TB42/TB50 – 0074923 69 Chapter 11 – TroubleshootingThe troubleshooting chart may be used to locate and eliminate situations where machine operation m

Page 72 - 68 TB42/TB50 – 0074923

Chapter 11 – Troubleshooting70 TB42/TB50 – 0074923Symptom Possible Cause Corrective ActionEngine will not start from lower controls.Switches are

Page 73

Chapter 11 – TroubleshootingTB42/TB50 – 0074923 71 Symptom Possible Cause Corrective ActionEngine starts from the upper con-trols but no boom fun

Page 74 - 70 TB42/TB50 – 0074923

Chapter 11 – Troubleshooting72 TB42/TB50 – 0074923Symptom Possible Cause Corrective ActionBoom and drive functions seem sluggish.Hydraulic oil is

Page 75 - TB42/TB50 – 0074923 71

Chapter 11 – TroubleshootingTB42/TB50 – 0074923 73 Fuel Line Air Bleeding – Kubota V2403-M-TIf the engine will not start because of air in the fuel l

Page 76 - 72 TB42/TB50 – 0074923

Chapter 11 – Troubleshooting74 TB42/TB50 – 0074923

Page 77 - Fuel Line

TB42/TB50 – 0074923 75 Appendix A – Glossaryaerial platform – a mobile device that has an adjustable position platform, supported from ground level

Page 78

Chapter 2 – Specications4 TB42/TB50 – 0074923Working Envelope – TB42010(3)20 (6.1)30 (9.1)40 (12.2)50 (15.2)10(3)010(3)20 (6.1)30 (9.1)40 (12.2)10 (

Page 79 - Appendix A – Glossary

Appendix A – Glossary TB42/TB50 – 0074923

Page 80 - Appendix A – Glossary

Product Warranty © Snorkel 2014 © Snorkel International, Inc. – all rights reserved Printed in the U.S.A. 1. Snorkel warr

Page 81 - Product Warranty

© Snorkel 2014 Product Warranty 8. At the direcon of the Snorkel Warranty Department, any component part(s) of Snorkel pr

Page 82

Product Warranty © Snorkel 2014 3. Any Snorkel product which has been subject to misuse and abuse, improper maintenance o

Page 83

© Snorkel 2014 Product WarrantyAPPEALThe buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warran

Page 85

Local Distributor / Lokaler Vertiebshändler / Distributeur localEl Distribuidor local / ll Distributore localeEUROPE, MIDDLE EASTAFRICA & ASIAPHON

Page 86

Chapter 2 – SpecicationsTB42/TB50 – 0074923 5 Working Envelope – TB50010(3)20 (6.1)30 (9.1)40 (12.2)50 (15.2)60 (18.3)10(3)010(3)20 (6.1)30 (9.1)40

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